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Essential Training Package for RJG's 'Master Molding II & III' Participants
Essential Training Package for RJG's 'Master Molding II & III' Participants
Our Price: $1,197.00

Product Code: PKG.RJG.MM2

RJG and A. Routsis have combined efforts to offer six powerful online training courses that enhance their highly-effective 'Master Molding II & III' Classroom Training. These courses are hand selected by RJG to provide one year access to advanced training to expand their knowledge and capabilities and become more versitile Process Engineers.

We are proud to offer these widely popular training packages that will provide online training courses to support RJG's classroom training courses. Our online training is designed to provide great information to help increase the information the participant retains as well as provide online access for an entire year for reference and follow-up training.

Online Training included in this package include:

RJG’s eDART™ Training

This course was created for production personnel that monitor and optimize injection molding processes equipped with RJG’s eDART™ process controllers. This course will greatly benefit setup personnel, process engineers, machine operators, and managers that use, or plan on using, an eDART™ system.

Participants will be better prepared to establish the following:

- Improved processing methods
- Increased operation efficiency
- Machine and process analysis
- Automated quality control
- Improved process stability

Complete Plastics Part Design Training Series

The Plastic Part Design Series provides engineers and technicians with an understanding of the plastic part design process. This extensive interactive training course also addresses many of the factors and concerns associated with part design.

Dr. Robert Malloy, a respected author and professor at the University of Massachusetts, Lowell, provided sources for these comprehensive interactive training programs.

Program 1: Product Development & the Prototype Process

- The development & prototype process
- Product development steps
- Concurrent engineering
- Computer simulations for design
- Rapid prototyping and tooling processes

Program 2: Mechanical Behavior of Polymers

- The mechanical behavior of polymers
- Stress/strain curves
- Visco-elastic behavior of polymers
- Creep and stress relaxation

Program 3: Mold Filling, Gating & Weld Lines

- Fatigue and cyclic stress
- Gating & weld line considerations
- Mold filling processes
- Gate types, location, and importance
- Weld line occurrence and strength determination

Program 4: Shrinkage, Warpage, & Part Ejection

- How packing affects shrinkage and warpage
- The effects of part geometry
- Amorphous vs. semi-crystalline behavior
- Ejection systems for simple and complex geometry

Program 5: Mechanical Fasteners, Press & Snap Fits

- Assembly techniques
- Snap fit design and considerations
- Design for assembly and disassembly
- Boss and screw design
- Press fit design and strength equations

Program 6: Welding & Adhesives Bonding Technology

- Various part welding processes
- Joint design for injection molded parts
- Adhesive bonding applications & techniques
- Wetting, surface attraction and curing of adhesives

Complete Mold Design and Moldmaking Training Series

This comprehensive 9-part series was created with help from many of the world's leading tool manufacturers and suppliers and is intended for tool designers, mold makers, engineers, part designers, and anyone involved in the tool procurement process.

The Mold Design and Moldmaking Series familiarizes participants with the different types of injection molds, contemporary machining methods, and many of the available mold components. This course also provides the participant with a tool design methodology and a sample mold specification guide for reference.

Program 1: Injection Mold Fundamentals

The four basic functions of an injection mold
Part design considerations
Material considerations
Molding machine considerations
Initial mold design

Program 2: Mold Machining Methods, Part 1

Conventional and CNC milling
Conventional and CNC lathe
Conventional and CNC surface grinding
The advantages and disadvantages to each machining method
Finishes and stresses with each process

Program 3: Mold Machining Methods, Part 2

Conventional and CNC die sinking EDM
CNC wire EDM
Inspection equipment

Program 4: 2-Plate, 3-Plate, and Hot Runner Molds

Explains the three basic mold designs and their construction
Advantage and disadvantage to each design
Common uses for each design
Explains different hot runner systems
Parting line locks
Specialty molds

Program 5: Mold Bases, Tool Steels & Heat Treating

Tooling materials and their properties
Various heat treating methods
Introduces alternative materials, such as Beryllium-copper
Features DME standardized mold bases

Program 6: External & Internal Actions

Slides, core pins, & lifters
Unscrewing & expandable cores
Dissolvable cores
Preload and seal-offs

Program 7: Part Ejection, Venting & Cooling

Ejector pins, sleeves, blades and lifters
Stripper plates and pneumatic ejection
Water lines, bubblers, baffles and conductive cooling rods
Multi-stage ejection and ejection return
Covers different forms of part venting

Program 8: Gating Methods

Commonly used Gates and their characteristics
Introduction to hot runner gate design
Introduction to cold runner gate design
Explains manual and automatic gate removal
Discusses gate location determination

Program 9: Runners, Filling Software & the Mold Design Process

Parting line determination and considerations
Core and cavity block configuration
Cooling line and ejection layout
Additional mold components
Mold filling analysis capabilities


Package Provides 2-Weeks of Classroom Training Combined with 19-27 hours of Professional Multimedia Training with Study Guides

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Hand Selected Packages for RJG Classroom Participants