 |
 |
 |
|
By combining eleven of our most advanced courses on injection molding, Molding 103 provides expert level training for anyone looking to take their abilities to the next level.
This Comprehensive Training Package Includes...
Complete DECOUPLED MOLDING (SM) Training Series
These courses convey many of the concepts and theories covered within the RJG DECOUPLED MOLDING (SM) training seminars. This four course series starts with the major components of the molding process, and progresses to systematic troubleshooting.
The DECOUPLED MOLDING system is an ideal processing method intended for anyone interested in optimizing an injection molding process.
Program 1 - Introduction to DECOUPLED MOLDING (SM)
Discusses polymerization, crystallinity, additives, regrind and degradation
Lists necessary components of a proper part design
Describes the injection molding process in depth; from filling to cooling
Covers molding machine components and their functions in depth
Program 2 - DECOUPLED MOLDING SM Techniques
Compares traditional and DECOUPLED MOLDING (SM)
Defines the three DECOUPLED MOLDING (SM) techniques
Covers transducers and proper transducer placement
Introduces signal conditioners and display devices
Program 3 - Reading and Interpreting Data
Provides participants with an understanding of graphs and scaling
Explains how to identify different types of graphical curves
Introduces the various integrals used in DECOUPLED MOLDING (SM)
Compares ideal and inconsistent pressure curves
Program 4 - Systematic Troubleshooting
Discusses the importance of proper process documentation
Explains the appearance and symptoms of defects
Introduces logical steps involved in troubleshooting defects
Describes common processing defects, their causes and actions to correct them
Complete Intelligent Molder Training Series
These courses were produced for technicians and process engineers that want to thoroughly evaluate both the capability and repeatability of a given injection molding machine, injection mold, or injection molding process.
Each course references three in-depth tests and will greatly benefit any participant of RJG’s classroom-based, Master Molder SM Certification Series – either as a primer or as follow-up training.
Program 1 - Machine Evaluation
- Dynamic Check Ring Repeatability Test
- Load Sensitivity Test
- Platen Deflection Test
Program 2 - Mold Evaluation
- Dynamic Cavity Imbalance Test
- Mold Deflection Test
- Tonnage Calculation Worksheet
Program 3 - Process Evaluation
- In-Mold Rheology Test
- Gate Seal Worksheet
- DECOUPLED II Process Sheet
Understanding Process Control Systems Training
This training program details process control systems and is designed to help molders make more educated choices. Process Control Systems is a must for any facility which employs (or plans to employ) closed loop process control.
- Open loop vs. closed loop process control
- How process control reduces variation
- Closed loop controllers
- Proper use of process control
RJG’s eDART™ Training
This course was created for production personnel that monitor and optimize injection molding processes equipped with RJG’s eDART™ process controllers. This course will greatly benefit setup personnel, process engineers, machine operators, and managers that use, or plan on using, an eDART™ system.
Participants will be better prepared to establish the following:
- Improved processing methods
- Increased operation efficiency
- Machine and process analysis
- Automated quality control
- Improved process stability
The Effects of Mold Filling, Gating & Weld Lines Training
This course outlines mold filling and how different gating configurations affect filling. Also discussed are weld and meld lines and their effects on molded parts.
- Weld line occurrence and strength determination
- Gate types, location, and importance
- Fatigue and cyclic stress
- Tooling considerations
The Effects of Shrinkage, Warpage & Part Ejection Training
This course is designed to familiarize production personnel with complications that may arise during processing concerning shrinkage, warpage and ejection.
- How packing affects shrinkage and warpage
- Ejection systems for simple and complex geometry
- The effects of part geometry
- Amorphous vs. semi-crystalline polymer behavior
12-24 hours of Professional Multimedia Training with Study Guides |
|
|
|
|
|
|
|
|
