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Training Package: Scientific Troubleshooter

 
List Price: $1,735.00
Our Price: $1,197.00
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Product Code: WBT.PKG.IM.ST

  
Description
 
With twelve courses specifically focused on scientific injection molding, this series is designed to make you an expert technician by giving access to our advanced scientific and technical courses.

This Comprehensive Training Package Includes...


Scientific Troubleshooting of Molding Defects

This series consists of four in-depth training programs that will provide participants with the knowledge base required to identify and troubleshoot over twenty-five of the most common defects encountered with injection molding processing. Users will also come away with a better understanding of how to best process, document and maintain a reliable injection molding process.

Program 1 - Introduction

This training program focuses on the 7-step process to scientific troubleshooting. Participants are also presented with information and practices on how to best process, document and maintain a reliable injection molding process.

Step 1 – Develop a Scientific Molding Process
Step 2 – Properly Document the Process Outputs
Step 3 – Examine the Defective Part and Rule Out Obvious Causes
Step 4 – Compare the Current Process with the Documented Process
Step 5 – Return the Process to the Documented Standard
Step 6 – Verify the Part and Process
Step 7 – Document all Changes Made

Program 2 - Visual Defects

Nine of the most common visual defects encountered in injection molding processing are covered within this extensive training program. Participants will be better prepared to troubleshoot these defects as each one will be defined and their respective causes and corrections will be explained in detail. Defects include:

- Flash
- Sinks and Voids
- Short Shots
- Jetting
- Gate Blush
- Burning
- Flow Lines
- Weld and Meld Lines
- Poor Surface Finish

Program 3 - Dimensional Defects

This training program will provide participants with a better understanding of how to best troubleshoot five (5) of the most common dimensional defects encountered in injection molding. Each defect will be defined and their respective causes and corrections will be explained in detail. These dimensional defects include:

- Large Parts
- Small Parts
- Larger Parts at the Gate
- Smaller Parts at the Gate
- Warpage

Program 4 - Material and Cycle-Related Defects

This training program provides participants with a better understanding of how to best identify and troubleshoot many of the most common Material and Cycle-Related defects encountered in injection molding. Each defect will be defined and their respective causes and corrections will be explained in detail. The material and cycle-related defects discussed in this course include:

- Splay, Bubbles, and Blisters
- Brittleness, Cracking, and Crazing
- Delamination
- Contamination
- Poor Color Distribution
- Part Sticking and Ejector Pin Marks
- Occasional Part Hang-Up


Establishing a Scientific Molding Process Training

This program shows participants how to quickly and effectively establish an injection molding process. Important safety issues associated with process set-up are stressed throughout the course. This program will also help molders reduce set-up and cycle times.

- Material preparation, drying and mixing
- Screw and barrel cleaning
- Guidelines for setting each processing parameter
- Procedures for proper injection velocity profile set-up
- Proper clamp and part removal settings


Math for Molders

This two-part training program was created for all personnel within the injection molding industry who would like to expand or fine tune their math skills.

These courses will greatly benefit any participant of RJG’s classroom-based, Master Molder SM Certification Series either as a primer or as follow-up training.

Program 1:

- Whole Numbers, Negative Numbers and Decimals
- Using a Calculator
- Addition, Subtraction, Multiplication and Division
- Rounding Numbers and Significant Figures
- Formulas, Equations and Order of Operations


Program 2:

- Metric and Imperial Units
- Length and Distance
- Area, Volume & Flow
- Weight, Mass and Force
- Conversions
- Understanding Percentages
- Calculating Plastic Pressure and Part Shrinkage
- Calculating Tolerances


Complete Intelligent Molder Training Series

These courses were produced for technicians and process engineers that want to thoroughly evaluate both the capability and repeatability of a given injection molding machine, injection mold, or injection molding process.

Each course references three in-depth tests and will greatly benefit any participant of RJG’s classroom-based, Master Molder SM Certification Series – either as a primer or as follow-up training.

Program 1 - Machine Evaluation

- Dynamic Check Ring Repeatability Test
- Load Sensitivity Test
- Platen Deflection Test

Program 2 - Mold Evaluation

- Dynamic Cavity Imbalance Test
- Mold Deflection Test
- Tonnage Calculation Worksheet

Program 3 - Process Evaluation

- In-Mold Rheology Test
- Gate Seal Worksheet
- DECOUPLED II Process Sheet


Material Drying Technology, Course 1

These programs identify drying as a critical step when processing any plastic – and teach participants that proper preparation, handling, monitoring and controlling moisture levels results in higher quality parts, higher production yields and consistent processing. Material Drying Technology course two focuses on the operation and utilization of Hot Air Dryers, Compressed Air Dryers, Desiccant Dryers, and Vacuum Dyers in today’s production environments. Course two also teaches the participants how to Calculate Material Consumption, Residence Time, and Dryer Capacity.

- Polymer Basics
- Hygroscopic vs. Non-Hygroscopic Polymers
- Hydrolysis
- Purposes of Drying
- Dewpoint
- Dewpoint Measurement
- Dewpoint Sensors
- Drying Procedures


Material Drying Technology, Course 2

- Hot Air Dryers
- Compressed Air Dryers
- Desiccant Dryers
- Vacuum Dyers
- Calculating Material Consumption
- Calculating Residence Time
- Calculating Dryer Capacity


12-21 hours of Professional Multimedia Training with Study Guides


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