INJECTION MOLDING

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Training Package: Injection Molding 102
Training Package: Injection Molding 102
 
List Price: $1,329.00
Our Price: $897.00
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Product Code: WBT.PKG.IM.102

  
Description
 
By combining five robust courses on injection molding, Molding 102 provides a great wealth of information to accelerate the knowledge of any processor, technician, or die setters.

This Comprehensive Training Package Includes...

Understanding Processing Parameters Training

This double course details injection molding processing parameters. Processing Parameters discusses individual parameters to help molders maintain more control of their processes. Participants will learn about processing parameters as

they relate to the various phases of the injection molding process.

- Description of molding parameters
- Procedures for optimizing several different molding parameters
- The importance of machine calibration
- In-depth considerations for injection, packing, cooling and part removal


Understanding Electric Injection Molding Machines

This training program will provide participants with a better understanding of how electric injection molding machines function – as well as the many benefits and capabilities associated with electric molding machines.

- General Injection Molding Safety
- Electric Molding Machine Safety
- Machine Guarding
- Comparing Hydraulic and Electric Machines
- Basic Molding Machine Functions
- Efficiency, Accuracy and Repeatability
- Alternative Machine Designs
- Typical Uses for Electric Injection Molding Machines


Processing with Electric Injection Molding Machines

Packed with in-depth processing information, this course will undoubtedly prepare processors for making more appropriate and cost-effective decisions. Participants will also learn how to optimize any process that's running on an electric injection molding machine.

- Closed-Loop Process Controls
- Hydraulic vs. Electric Molding Machine Controls
- Process Optimization Strategies:
  · 1st Stage Filling
  · 1st Stage to 2nd Stage Transfer
  · 2nd Stage Pack
  · Screw Delay
  · Screw Recovery
  · Screw Decompression
  · Cooling Time
  · Mold Opening
  · Part Ejection
  · Mold Closing
  · Clamping


Material Drying Technology, Course 1

- Polymer Basics
- Hygroscopic vs. Non-Hygroscopic Polymers
- Hydrolysis
- Purposes of Drying
- Dewpoint
- Dewpoint Measurement
- Dewpoint Sensors
- Drying Procedures


Material Drying Technology, Course 2

- Hot Air Dryers
- Compressed Air Dryers
- Desiccant Dryers
- Vacuum Dyers
- Calculating Material Consumption
- Calculating Residence Time
- Calculating Dryer Capacity


Establishing an Scientific Molding Process

This scientific course teaches a process strategy that properly decouples 1st stage fill from 2nd stage pack. Students who understand and utilize the strategy described in this course will produce processes with a much higher repeatability. The steps outlined in this course are intended to reduce downtime and improve process efficiency.

This Course Covers Processing Strategies for Optimizing:
-1st Stage Filling
-1st Stage to 2nd Stage Transfer
-2nd Stage Pack
-Screw Delay (Before Recovery)
-Screw Recovery
-Screw Decompression (After Recovery)
-Cooling Time
-Mold Opening
-Part Ejection
-Mold Closing
-Mold Clamping


Math for Molders - Program 1

This two-part training program was created for all personnel within the injection molding industry who would like to expand or fine tune their math skills.

- Whole Numbers, Negative Numbers and Decimals
- Using a Calculator
- Addition, Subtraction, Multiplication and Division
- Rounding Numbers and Significant Figures
- Formulas, Equations and Order of Operations


Math for Molders - Program 2

- Metric and Imperial Units
- Length and Distance
- Area, Volume & Flow
- Weight, Mass and Force
- Conversions
- Understanding Percentages
- Calculating Plastic Pressure and Part Shrinkage
- Calculating Tolerances


Injection Mold Setup Training

This program covers the die-setting process from start to finish with an emphasis on safety. Proper procedures for mold inspection, preparation and installation are outlined. Injection Mold Setup also covers setup procedures for hydraulic, toggle and hydro-mechanical clamp systems.

Proper mold installation procedures
Important safety considerations
Proper water line set-up
Safety precautions for mold setup



Injection Mold Maintenance

This program details procedures for proper mold care before, during, and after a production run - stressing important safety considerations for mold handling. From mold storage to part removal, this course provides participants with good mold maintenance habits and aims to extend tool life & increase its productivity.

- Proper mold maintenance
- Mold storage and preparation
- Water line maintenance
- Techniques for extending tool life


13-20 hours of Professional Multimedia Training with Study Guides


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